7 5 HP Five Roll Rubber Calender Machine

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7 5 HP Five Roll Rubber Calender Machine

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7 5 HP Five Roll Rubber Calender Machine Specification

Type
7 5 HP Five Roll Rubber Calender Machine

Material
High-Grade Steel Alloy

Capacity
1500 kg/shift

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Cooling System
Water Circulation Cooling

Rolller Speed
230 m/min (Variable)

Max. Diameter
400 mm

Power Consumption
7.5 HP

Voltage
415 V, 3 Phase

Weight
5,200 kg

Dimension (L*W*H)
3450 mm x 1750 mm x 2000 mm

Application
Rubber Sheet, Conveyor Belt, Tyre, Shoe Sole Manufacturing

Drive Type
Gearbox with Inverter

Additional Product Specifications

Safety Features
Emergency Stop, Interlock Guards

Roller Gap Adjustment
Hydraulic

Lubrication
Centralized

Surface Finish
Hard Chrome Plated

Roller Arrangement
Vertical & Inclined

Noise Level
<68 dB

No. of Rolls
5

Feeding System
Automatic

Floor Space Required
16 m²

Motor Type
AC Motor

Roller Length
1600 mm

7 5 HP Five Roll Rubber Calender Machine Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash in Advance (CID)

Supply Ability
10000 Pieces Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About 7 5 HP Five Roll Rubber Calender Machine

The offered 7 5 HP Five Roll Rubber Calender Machine is a specialized piece of equipment used in the rubber manufacturing industry to make raw rubber into various types of sheets, films, & coatings. It is designed to provide a high-pressure force to the rubber material to produce a uniform thickness & texture. The machine consists of five rotating cylinders arranged in a vertical configuration. The 7 5 HP Five Roll Rubber Calender Machine is a highly precise & efficient piece of equipment that plays a crucial role in the rubber manufacturing process.

Roll Size	6" x 18"
Motor Rating	7.5 HP
Roll Type	Five Roll
Line Speed Per Minute	5 - 10 Meters
Condition	New
Country of Origin	Made in India

Advanced Calendering Technology

This machine integrates vertical and inclined five-roll arrangement with hard chrome plating, improving surface quality and durability. Hydraulic gap adjustment and a PLC-controlled system ensure uniform thickness and high precision in rubber processing, making it ideal for demanding industrial applications.

Efficient Production & Automation

With an automatic feeding system and a computerized control panel, operations are streamlined, reducing manual intervention. The AC motor paired with inverter-driven gearbox allows flexible speed control for different materials. Centralized lubrication and water circulation cooling enhance longevity and smooth functioning.

Safety & Ergonomics

Incorporating emergency stop buttons, interlock guards, and noise reduction technologies (<68 dB), this calender machine ensures a secure working environment. The compact footprint (16 m floor space) facilitates easy integration into existing production layouts.

FAQs of 7 5 HP Five Roll Rubber Calender Machine:

Q: How does the hydraulic roller gap adjustment enhance production quality?

A: The hydraulic roller gap adjustment feature allows precise and uniform control over the thickness of rubber sheets, minimizing errors and ensuring consistent product quality throughout the process.

Q: What materials can this Five Roll Rubber Calender Machine process?

A: This machine is designed to work with varied rubber compounds for manufacturing sheets, conveyor belts, tyres, and shoe soles, using high-grade steel alloy rollers for durability and performance.

Q: When should the centralized lubrication system be checked or maintained?

A: The centralized lubrication system should be inspected as part of routine maintenance schedules, typically at the start of each production shift, to ensure optimal machine efficiency and prevent component wear.

Q: Where is the machine best installed for maximum productivity?

A: The machine is ideally set up on a level industrial floor space of 16 m, ensuring adequate room for access and integration into automated production lines in rubber manufacturing facilities.

Q: What is the operation process of the automatic feeding system?

A: The automatic feeding system streamlines the input of raw rubber material onto the rollers, enabling continuous operation without manual handling. This supports high throughput and minimizes downtime.

Q: How does the water circulation cooling system benefit the machines performance?

A: The water circulation cooling system efficiently dissipates heat generated during operation, maintaining optimal roller temperatures and prolonging component lifespan for consistent, high-quality output.

Q: What safety features are included in the machine for operator protection?

A: Safety is ensured through emergency stop buttons and interlock guards, which allow rapid machine shutdown and prevent accidental access to moving parts during operation.

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