About Bead Grommet Machine
Bead Wire Grommet Machine
Product Description

- Bead Wire Grommet Machine is composed of Bead Wire Ring Forming Stand, Bead Wire Pre-Bending Stand, Bead Wire Pre-Storing Stand, Bead Wire Cooling Stand, Rubber Extruder, Wire Pre-Heating Stand, and Wire Reel Stand.
- Special Design, Bead Wire Pre-Bending Stand and Bead Wire Ring Pressing Roller, for being inseparable joint on the overlap join position of Bead Wire Ring. It is no extra work to wrap the cloth on the joint position after taking out from Bead Wire Ring Former.
- Bead Wire Ring Forming Process, Auto-Feeding, Auto-Counting Turns, and Auto-Ejecting, are fully automatically by driving AC motor with inventor.
- Bead Wire Grommet Machine with functional Design and Tension Spring Device, avoids bead wire loosing and deviating from Guide Roller while Bead Wire Ring Former stop.
- Bead Wire Pre-Storing Stand is over than 100 m of length for continuing forming while Wire Reels are empty.
- Slitting Cutter can partition into 2 3 PCS of Bead Wire Ring for per cycle of forming production.
- Outer Pipes of Rubber Extruder are applied for Hydraulic Medium Recycle Cooling Unit.
- No. of Wire Reel Servicer can be up to 16 PCS.
Product Specifications
 |
SC-BWGM-1A |
| Applied Bead Wire Ring Type |
Bead Wire Ring 1X3a2X2a3X3a4X4 |
| Applied Bead Wire Ring Size |
Bead Wire Ring 8" 28" |
| Bead Wire Forming Stand |
1 Set Equip with Pneumatic Type Fast Cutting Cutter |
| Bead Wire Pre-Bending Stand |
1 Set Equip with Bead Wire Pre-Bending Mechanism |
| Bead Wire Pre-Storing Stand |
1 Set Equip with Tower Type Bead Wire AUTO Up & Down Mechanism ( Max. Storing Length Over Than 100 m ) |
| Bead Wire Stretching & Cooling Stand |
1 Set Equip with Bead Wire Stretching & Cooling Mechanism |
| Bead Wire Rubber Extruding Stand |
1 Set Equip with Helix Type Rubber Extruding Shaft 63 mm |
| Wire Pre-Heating Stand |
1 Set Equip with Bead Reeling and Heating Roller Mechanism |
| Wire Reel Servicer |
4 PCS of Wire Reel Servicer (Bead Wire 1X3a2X2a3X3a4X4) |
| Bead Wire Ring Former |
1 PCS ( Size of Former is selected by Customer ) |
| Bead Wire Rubber Extruding Die |
1 PCS ( Size of Former is selected by Customer ) |
| No. of Bead Wire Ring for Pre Cycle |
2 PCS Bead Wire Ring / Per Cycle ( 1 PCS Bead Wire Ring 1X3 / Per Cycle for Bead ) |
| Production Capacity of Bead Wire Ring |
10 20 PCS Bead Wire Ring / Per Minute |
Versatile Operation ModesThis machine enables users to select between foot pedal and button start options, tailoring the grommet application process to individual preferences and specific production needs. The flexibility improves workflow and adapts to different operator requirements, making the equipment suitable for a variety of industrial settings.
Advanced Safety and MaintenanceEquipped with emergency stop, guard shield, and a centralized lubrication system, the machine prioritizes user safety and operational reliability. Maintenance is required bimonthly, reducing downtime and extending lifespan. Manufacturer-provided installation ensures optimal system setup, safeguarding both equipment and personnel.
Efficient Production and SupportWith a capacity of up to 2500 pieces per hour and compatibility with grommet sizes from 5 mm to 60 mm, the machine maximizes output without compromising quality. Users benefit from both onsite and remote technical assistance, guaranteeing continuous operation and minimal disruptions. The advanced air-cooled and PLC-controlled system further enhances productivity.
FAQ's of Bead Grommet Machine:
Q: How is the Bead Grommet Machine operated?
A: The machine offers a choice between foot pedal and button start operation modes, allowing operators to use the method that best suits their workflow. The pressing process is PLC-controlled for consistent results.
Q: What grommet sizes can the machine process?
A: This bead grommet machine accommodates grommet sizes ranging from 5 mm up to 60 mm, providing versatility for different application requirements in various industries.
Q: When is maintenance required for optimal performance?
A: Bimonthly maintenance is recommended to ensure smooth operation and extend the machine's service life. The centralized lubrication system simplifies this routine care.
Q: Where should the machine be installed for best results?
A: For optimal performance and longevity, install the machine in an indoor, dust-free environment. The manufacturer provides installation services to guarantee proper setup.
Q: What technical support options are available?
A: Users can access both onsite and remote technical assistance, ensuring continuous productivity and timely troubleshooting anywhere in India.
Q: How does the feeding system work, and what are my options?
A: The feeding method can be manual or upgraded to an auto feeder for increased efficiency. This flexibility caters to specific production demands and operator preferences.
Q: What are the benefits of using this machine in production?
A: Operators benefit from high-speed output (2500 pcs/hour), minimized noise (<78 dB), robust safety features, and compatibility with various grommet sizes, making it ideal for demanding industrial applications.